or cops are the most flexible base for a wide range of package shapes (e.g.: cylindrical - no taper / biconical - double taper / single taper / bottle shape), depending on the winding unit (type of winding)
Also known as Polyester POY, it is the primary form of Polyester yarn. POY is the first form of yarn made by spinning Polyester PET Chips. Mainly used for texturizing.
Obtained by further spinning, stretching of synthetic filament. The fiber has been fully stretched. FDY can be used directly in the textile process.
Synthetic fiber made from a thermoplastic polymer that contain the ester functional group in their main chain. Most commonly refers to a type called polyethylene terephthalate (PET) or polyethylene succinate (PES) with a melting point from 103 – 106°C
Polypropylene is a thermoplastic polymer used in a wide variety of applications including packaging and labeling, textiles (e.g., ropes, thermal underwear and carpets), stationery, plastic parts and reusable containers of various types, laboratory equipment, loudspeakers, automotive components, and polymer banknotes. An addition polymer made from the monomer propylene, it is rugged and unusually resistant to many chemical solvents, bases and acids.
Also known as Nylon. PA consists of chemical fibres and are obtained from synthetic polymers. Polyamid is very resistant and tear proof as well as elastic, stretchable and takes just a little moisture up. In addition it is extensively crease-resistant and drip-dry.
The DP5-S DIGICONE® fastflex™ is designed for draw winding of all types of POY (PES, PA and PP). The flexible and energy efficient machine permits the cost effective production of high quality fully drawn yarns (FDY), that can be tailored-made for technical as well as apparel applications.
show more textshow less textTechnical data DP5-S (SC/SF) |
|
Type of winding |
DIGICONE® or precision |
Mechanical speed |
up to 1500 m/min (process speed depending on process parameters) |
Package shape |
freely programmable on cylindrical tube |
Traverse length |
100…270 mm electronically adjustable |
Take-up package diameter |
up to 300 mm |
Package weight |
up to 8 kg |
Supply packages (on stationary creel) |
– 1 end with reserve, package diameter up to 400 mm, tube length up to 320 mm |
Yarns |
POY, FDY/FOY |
DP5-SF count range |
PES, PBT and PP up to 1000 dtex, PA up to 330 dtex (coarser counts possible depending on feed material and process parameters) |
DP5-SC count range |
PES, PBT and PP up to 2000 dtex, PA up to 700 dtex |
Layout / N° of spindles min./max. |
single sided / min. 5 / max. 40 |
Gauge |
440 mm |
Feeders / Positions |
individually driven and controlled / independently driven and controlled |
Electrical power (basic power supply) |
400 V, 50 cycles, 3 phases, loadable neutral power line, ground |
Installed power DP5-SF |
yarn path type 1: 2.92 kW per position yarn path type 2: 3.15 kW per position yarn path type 3: 3.95 kW per position yarn path type 4: 4.18 kW per position small devices: 2.0 kW per machine |
Installed power DP5-SC |
yarn path type 1: 3.34 kW per position |
Installed power for options |
fume exhaust system 2200 W per machine, oiling device 15 W per position |
Power consumption (expected average) |
20...50 % of installed power (depending on process parameters) |
Recommendation for compressed air / process air requirement |
compressor with a capacitiy of up to 20 m3 per position and hour with air dryer, oil filter and air tank (~ 3 m3), process air requirement min. 6 bar |
Compressed air for machine operation |
machine operation 6 bar, doffing 6–9 bar |
Process air consumption |
depending on type of jet, according to specification of jet manufacturer |
or cops are the most flexible base for a wide range of package shapes (e.g.: cylindrical - no taper / biconical - double taper / single taper / bottle shape), depending on the winding unit (type of winding)
Synthetic yarn composed of one or more filaments that run the whole length of the yarn. Yarns of one filament are referred to as mono-filament; yarns of several filaments as multi-filament.
Synthetic fiber made from a thermoplastic polymer that contain the ester functional group in their main chain. Most commonly refers to a type called polyethylene terephthalate (PET) or polyethylene succinate (PES) with a melting point from 103 – 106°C
Also known as Nylon. PA consists of chemical fibres and are obtained from synthetic polymers. Polyamid is very resistant and tear proof as well as elastic, stretchable and takes just a little moisture up. In addition it is extensively crease-resistant and drip-dry.
Also known as Polyester POY, it is the primary form of Polyester yarn. POY is the first form of yarn made by spinning Polyester PET Chips. Mainly used for texturizing.
Polypropylene is a thermoplastic polymer used in a wide variety of applications including packaging and labeling, textiles (e.g., ropes, thermal underwear and carpets), stationery, plastic parts and reusable containers of various types, laboratory equipment, loudspeakers, automotive components, and polymer banknotes. An addition polymer made from the monomer propylene, it is rugged and unusually resistant to many chemical solvents, bases and acids.
PBT is similar to other thermoplasic polyesters. Compared to PET, PBT has a slightly lower strenth and rigidity, but a better impact resistance. The yarn has a natural stretch and can be incorporated into sports wear (most common found in swimwear).
Sewing threads yarns are especially made to pass rapidly through a sewing machine. It is a fine cord of a fibrous material, made of two or more filaments twisted together. The yarn has to form efficient stitches without breaking or becoming distorted.
The yarns are used for technical textile products, manufactured for non-aesthetic purposes, where function (rigidity, strength, dimension stability, design flexibility and economic viability) is the primary criterion.
The energy efficient DP5-S DIGICONE® fastflex™ draw heat setting machine is designed for technical and twisted filament yarns such as sewing threads. The process is used to advance technological properties of the yarn such as:
show more textshow less textTechnical data DP5-S (SC/SF) |
|
Types of winding |
DIGICONE® or precision |
Mechanical speed |
up to 1500 m/min (process speed depending on process parameters) |
Package shape |
freely programmable on cylindrical tube |
Traverse length |
100…270 mm electronically adjustable |
Take-up package diameter |
up to 300 mm |
Package weight |
up to 8 kg |
Yarns |
filament sewing thread, twisted technical yarn |
DP5-SF count range |
PES and PA |
DP5-SC count range |
PES and PA |
Layout / N° of spindles min./max. |
single sided / min. 5 / max. 40 |
Gauge |
440 mm |
Feeders / Positions |
individually driven and controlled / independently driven and controlled |
Electrical power (basic power supply) |
400 V, 50 cycles, 3 phases, loadable neutral power line, ground |
Installed power DP5-SF |
yarn path 11: 2.24 kW per position |
Installed power DP5-SC |
yarn path 12: 3.50 kW per position |
Installed power for Options |
fume exhaust system: 2200 W per machine lubetex™ applicator: 40 W per position lubetex™ feeding tank: 100 W per tank oiling device: 15 W per position |
Power consumption (expected average) |
20...50 % of installed power (depending on process parameters) |
Compressed air for machine operation |
machine operation 6 bar |