or cops are the most flexible base for a wide range of package shapes (e.g.: cylindrical - no taper / biconical - double taper / single taper / bottle shape), depending on the winding unit (type of winding)
Synthetic yarn composed of one or more filaments that run the whole length of the yarn. Yarns of one filament are referred to as mono-filament; yarns of several filaments as multi-filament.
Also known as Polyester POY, it is the primary form of Polyester yarn. POY is the first form of yarn made by spinning Polyester PET Chips. Mainly used for texturizing.
Obtained by further spinning, stretching of synthetic filament. The fiber has been fully stretched. FDY can be used directly in the textile process.
Synthetic fiber made from a thermoplastic polymer that contain the ester functional group in their main chain. Most commonly refers to a type called polyethylene terephthalate (PET) or polyethylene succinate (PES) with a melting point from 103 – 106°C
Polypropylene is a thermoplastic polymer used in a wide variety of applications including packaging and labeling, textiles (e.g., ropes, thermal underwear and carpets), stationery, plastic parts and reusable containers of various types, laboratory equipment, loudspeakers, automotive components, and polymer banknotes. An addition polymer made from the monomer propylene, it is rugged and unusually resistant to many chemical solvents, bases and acids.
Also known as Nylon. PA consists of chemical fibres and are obtained from synthetic polymers. Polyamid is very resistant and tear proof as well as elastic, stretchable and takes just a little moisture up. In addition it is extensively crease-resistant and drip-dry.
Natural protein fiber composed mainly of fibroin. Silk is produced by several insects, but generally only the silk of moth caterpillars has been used for textile manufacturing.
Also called spun glass, is a material consisting of extremely fine filaments of glass that are combined in yarn and woven into fabrics. Used in making various products, such as yarns, fabrics, insulators, and structural objects or parts.
Elastane or Spandex is a polyurethane-polyurea copolymer. This synthetic fibre can be stretched from four to seven times their length, reverting to their original length when the tension is relaxed. Used for all areas where a high degree of permanent elasticity is required: hosiery, underwear, sportswear, and in woven and knitted fabrics.
Viscose, formerly known as viscose rayon, is made by treating cellulose with caustic alkali solution and carbon disulphide. It is a soft fibre commonly used in dresses, linings, shirts, shorts, coats, jackets, and other outerwear.
The DP5-T DIGICONE® fastflex™ air texturing machine is designed for the flexible production of high quality air jet textured yarns. All types of continuous filament yarns (PES, PA, PP, Glass, etc.) as well as their forms (FDY/FOY, POY) can be processed to a large range of yarns for a wide variety of applications such as:
show more textshow less textTechnical data DP5-TF/TC |
|
Types of winding |
DIGICONE® or precision |
Mechanical speed |
up to 1500 m/min (process speed depending on process parameters) |
Package shape |
freely programmable on cylindrical tube |
Traverse length |
100…270 mm electronically adjustable |
Take-up package diameter |
up to 300 mm |
Package weight |
up to 8 kg |
Supply packages (on rotary creel) |
– up to 4 ends with reserve, package diameter up to 400 mm, tube length up to 320 mm |
Fibre material / Fibre structure |
PES, PA, PP, PBT, PTT, Glass (other yarns on request) / POY, FDY/FOY |
DP5-TF count range (yarn path type 3) |
PES and PP up to 1500 dtex, PA up to 650 dtex (coarser counts possible depending on feed material and process parameters) |
DP5-TC count range (yarn path type 1, 3) |
PES and PP up to 4000 dtex, PA up to 1400 dtex (coarser counts possible depending on feed material and process parameters) |
DP5-TC count range (yarn path type 6) |
PES and PP up to 2000 dtex, PA up to 700 dtex |
Layout / N° of spindles min./max. |
single sided / min. 5/ max. 40 |
Gauge |
440 mm |
Positions and Feeders |
individually driven and controlled |
Electrical power (basic power supply) |
400 V, 50 cycles, 3 phases, loadable neutral power line, ground |
Installed power DP5-TF |
Feeding motors 6 x 230 W, 1 x 260 W / heated godets 1.1 kW each / vapour exhaust system < 20 spindles 2.2 kW and 4.4 kW > 20 spindles / 3 m tubular heaters 0.8 kW each (1.5 m tubular heaters 0.4 kW each) |
Installed power DP5-TC |
Feeding motors 2 x 230 W, 4 x 440 W, 1 x 260 W / heated godets 1.1 kW each / vapour exhaust system <20 spindles 2.2 kW and 4.4 kW > 20 spindles / 3 m tubular heaters 0.8 kW each (1.5 m tubular heaters 0.4 kW each) |
Power consumption (expected average) |
30-50 % of installed power (depending on process parameters) |
Water consumption |
max. 4 litres per position and hour |
Recommendation for compressed air / process air requirement |
compressor with a capacity of up to 30m³ per position and hour with air dryer, oil filter and air tank (~ 3m³), process air requirement min. 12 bar |
Process air consumption |
depending on type of jet and texturing parameters, according indication of jet manufacturer |
Compressed air for machine operation |
machine operation: 6 bar / doffing: 6-9 bar |
or cops are the most flexible base for a wide range of package shapes (e.g.: cylindrical - no taper / biconical - double taper / single taper / bottle shape), depending on the winding unit (type of winding)
Synthetic yarn composed of one or more filaments that run the whole length of the yarn. Yarns of one filament are referred to as mono-filament; yarns of several filaments as multi-filament.
Also known as Nylon. PA consists of chemical fibres and are obtained from synthetic polymers. Polyamid is very resistant and tear proof as well as elastic, stretchable and takes just a little moisture up. In addition it is extensively crease-resistant and drip-dry.
Polypropylene is a thermoplastic polymer used in a wide variety of applications including packaging and labeling, textiles (e.g., ropes, thermal underwear and carpets), stationery, plastic parts and reusable containers of various types, laboratory equipment, loudspeakers, automotive components, and polymer banknotes. An addition polymer made from the monomer propylene, it is rugged and unusually resistant to many chemical solvents, bases and acids.
Synthetic fiber made from a thermoplastic polymer that contain the ester functional group in their main chain. Most commonly refers to a type called polyethylene terephthalate (PET) or polyethylene succinate (PES) with a melting point from 103 – 106°C
Obtained by further spinning, stretching of synthetic filament. The fiber has been fully stretched. FDY can be used directly in the textile process.
Also known as Polyester POY, it is the primary form of Polyester yarn. POY is the first form of yarn made by spinning Polyester PET Chips. Mainly used for texturizing.
Elastane or Spandex is a polyurethane-polyurea copolymer. This synthetic fibre can be stretched from four to seven times their length, reverting to their original length when the tension is relaxed. Used for all areas where a high degree of permanent elasticity is required: hosiery, underwear, sportswear, and in woven and knitted fabrics.
The TG2-AT air texturing machine is the next step of the well introduced TG1. It comes with an individual, frontal doffing system to allow double sided concept of the machine (one full package and one empty tube in the cradle whilst a package is being processed). The design is made for the cost efficient production of high quality air texturized yarns made of POY or FDY Polyester, Polyamide and Polypropylene and ranging from fine to medium final counts.
The key features are:
show more textshow less textTechnical data TG2-AT |
|
Type of winding |
random |
Mechanical speed |
up to 800 m/min (1200 m/min at overfeed shafts) |
Package shape |
Cylindrical or bi-conical |
Initial traverse length |
195 or 245 mm |
Take-up tube dimensions |
Length 229 or 289 mm, ID 69 mm, rolled nose ID 57 mm |
Take-up package diameter |
up to 240 mm |
Package weight |
up to 5 kg |
Supply package |
2 ends and stand-by per position: |
Fibre material / Fibre structure |
PA, PP, PES, POY & FDY |
Count range |
37...600 den |
Take-up levels |
3 |
Layout / N° of positions min./max. |
Double sided / min. 24 / max. 288 |
Drive |
Split machine with individually controlled line shafts per side |
Electrical power (basic power supply) |
400 V, 50 cycles, 3 phases, loadable neutral, ground (adaptable to other power supplies) |
Installed power |
– FDY version: 305 W per position – POY version: 604 W per position – Heat setting godet: 750 W per position |
Compressed air requirement |
Compressor with air dryer, oil filter and air tank pressure at 7 bar for machine operation and at minimum 10 bar for process air |
Process air consumption |
Depending on type of jet and air pressure, according to indication of jet manufacturer |
or flanged bobbins are used for parallel winded yarn packages
Synthetic yarn composed of one or more filaments that run the whole length of the yarn. Yarns of one filament are referred to as mono-filament; yarns of several filaments as multi-filament.
Also known as Nylon. PA consists of chemical fibres and are obtained from synthetic polymers. Polyamid is very resistant and tear proof as well as elastic, stretchable and takes just a little moisture up. In addition it is extensively crease-resistant and drip-dry.
Polypropylene is a thermoplastic polymer used in a wide variety of applications including packaging and labeling, textiles (e.g., ropes, thermal underwear and carpets), stationery, plastic parts and reusable containers of various types, laboratory equipment, loudspeakers, automotive components, and polymer banknotes. An addition polymer made from the monomer propylene, it is rugged and unusually resistant to many chemical solvents, bases and acids.
Synthetic fiber made from a thermoplastic polymer that contain the ester functional group in their main chain. Most commonly refers to a type called polyethylene terephthalate (PET) or polyethylene succinate (PES) with a melting point from 103 – 106°C
Obtained by further spinning, stretching of synthetic filament. The fiber has been fully stretched. FDY can be used directly in the textile process.
Also known as Polyester POY, it is the primary form of Polyester yarn. POY is the first form of yarn made by spinning Polyester PET Chips. Mainly used for texturizing.
Elastane or Spandex is a polyurethane-polyurea copolymer. This synthetic fibre can be stretched from four to seven times their length, reverting to their original length when the tension is relaxed. Used for all areas where a high degree of permanent elasticity is required: hosiery, underwear, sportswear, and in woven and knitted fabrics.
The manual TG1-AT air texturing machine is designed for the cost efficient production of high quality air texturized yarns made of POY or FDY Polyester, Polyamide and Polypropylene and ranging from fine to medium final counts. The key features are:
show more textshow less textTechnical data TG1-AT |
|
Type of winding |
random |
Mechanical speed |
up to 800 m/min (1200 m/min at overfeed shafts) |
Package shape |
Cylindrical or bi-conical |
Initial traverse length |
195 or 245 mm |
Take-up tube dimensions |
Length 229 or 289 mm, ID 69 mm, rolled nose ID 57 mm |
Take-up package diameter |
up to 250 mm |
Package weight |
up to 5 kg |
Supply package |
2 ends and stand-by per position: |
Fibre material / Fibre structure |
PA, PP, PES, POY & FDY |
Count range |
50...600 den |
Take-up levels |
3 |
Layout / N° of positions min./max. |
Double sided / min. 24 / max. 288 |
Drive |
Split machine with individually controlled line shafts per side |
Electrical power (basic power supply) |
400 V, 50 cycles, 3 phases, loadable neutral, ground (adaptable to other power supplies) |
Installed power |
– FDY version: 305 W per position |
Compressed air requirement |
Compressor with air dryer, oil filter and air tank pressure at 7 bar for machine operation and at minimum 10 bar for process air |
Process air consumption |
Depending on type of jet and air pressure, according to indication of jet manufacturer |